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CLEANING PROCEDURE FOR SERVICE AREA FRESH AIR FILTERS

  • OBJECTIVE:

To lay down a procedure for Cleaning the service area fresh air filters.

  • SCOPE:

This SOP is applicable for Cleaning the service area fresh air filters at {Company Name} {Company Location}.

  • RESPONSIBILITY:
  • Technical Assistant – Engineering is responsible for the SOP.
  • Executive – Engineering responsible to ensure the SOP.
  • Head / Designee– Engineering is responsible for compliance of the SOP.
  • ACCOUNTABILITY:

Engineering Head

Head Quality Assurance

  • PROCEDURE:
  • PRECAUTIONS
  • Filters shall be handled carefully to avoid media damage.
  • Before starting filter cleaning, necessary PPE’s shall be worn.
  • FILTER DISMANTLING PROCEDURE
  • Open the screws and keep in a tray.
  • Check the filter condition.
  • Check the filter gasket and filter media, if any damage observed in filter media replace the filter.
  • CLEANING PROCEDURE
  • Dismantle the filters and put the filter into Poly Bag and transfer the filters to the uncleaned filter storage area.
  • Filters are identified with “UNCLEANED FILTERS” status label as per Annexure-II on the polythene covers. This status label shall be verified by Engineering Technical Assistant/Executive.
  • Remove the filters from the poly bag and keep the poly bags in dustbin.
  • Tap the filters gently by hand on floor with upstream (dirty) side facing down to floor to dislodge all loose particles.
  • Check the compressed air pressure is regulated to 1.0 to 2.0 Kg/Cm².
  • Clean the filters in the filter cleaning equipment with compressed air pressure at about 1.0 to 2.0 Kg/Cm² air directing at an angle towards downstream.
  • Clean the filters with potable water at about 0.5 to 1 Kg/Cm² pressure.
  • Transfer the cleaned filters to the filter drying equipment.
  • Filters are dried in the filter drying equipment by setting the heater temperature to 50ºC.
  • Ensure the filters are completely dry, transfer the dried filters to the inspection area and inspect the physical condition of the filters if found damage, replace     with a new filter.
  • Inspected filters area kept in the poly bags and transferred to cleaned filters hold area.
  • Re-install the filters which are kept in new poly bags to the respective area.
  • Filters are identified with “CLEANED FILTERS” status label as per Annexure-III on the polythene covers. This status label shall be verified by Engineering Technical Assistant/Executive.
  • Record the filter cleaning details in Filter Cleaning Record in Annexure-I.
  • The filter cleaning frequency shall be 30 ± 7 days.
  • Filter cleaning Area Cleaning Procedure
  • After completion of Filter cleaning activity, the area shall be cleaned with water.
  • Floor mopping shall be done.
  • All filters shall be identified with a unique numbering system.

AA/BBB/001

AA: Indicate Area Name

BB: Indicate rating of the filter

001: Serial No. start from 001, 002,003…….

  • REFERENCES:

  Not Applicable

  • ANNEXURES: 
ANNEXURE No.TITLE OF ANNEXURE
Annexure-IService area fresh air filters Cleaning Record
Annexure-IIStatus Label for Uncleaned Filters
Annexure-IIIStatus Label for Cleaned Filters

ENCLOSURES: SOP Training Record.

  • DISTRIBUTION:
  • Controlled Copy No. 01                     Head Quality Assurance
  • Controlled Copy No. 02                 Head-Engineering
  • Master Copy                           Quality Assurance Department
  • ABBREVIATIONS:

SOP                  :             Standard Operating Procedure.

Kg/Cm²            :             Kilograms per square centimeters.

  • REVISION HISTORY:
                                                             CHANGE HISTORY LOG
Revision No.Details of Changes Reason for ChangeEffective Date
00New SOPNot ApplicableTo be written manual

ANNEXURE-I
SERVICE AREA FRESH AIR FILTERS CLEANING RECORD

SERVICE AREA FRESH AIR FILTERS CLEANING RECORD

ANNEXURE-II
STATUS LABEL FOR UNCLEANED FILTERS

STATUS LABEL FOR UNCLEANED FILTERS

ANNEXURE-III
STATUS LABEL FOR CLEANED FILTERS

STATUS LABEL FOR CLEANED FILTERS
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