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HANDLING OF HAZARDOUS AND POISONOUS CHEMICALS

  • OBJECTIVE:

To lay down the procedure for handling of Hazardous and Poisonous Chemicals.

  • SCOPE:

This SOP is applicable for the procedure for handling of Hazardous and Poisonous Chemicals in the laboratory at {Company Name} {Location}.

  • RESPONSIBILITY:
  • Officer/Executive/Designee Quality Control – Shall be responsible for following the procedure as per SOP.
  • Head/Designee Quality Control – Shall be responsible for ensuring compliance as per SOP.
  • ACCOUNTABILITY:

             QA Head shall be Accountable for implementation of SOP.

  • PROCEDURE:
    • Hazardous and Poisonous Chemicals should be stored in lock and key with the label on the cupboard indicating as Hazardous and poisonous chemicals.
    • Use acid proof hand gloves, safety goggles and other protective measures while handling hazardous and poisonous chemicals.
    • Solution preparation of hazardous chemicals should be done in fuming hood only.
    • Use suction bulb during pipetting of the solution.
    • Inflammable liquids and substances should be kept away from naked flame and spark.
    • Spillage of chemicals should be cleaned immediately as per SOP.
    • Solvents should be kept in separate cabinet away from flame and spark.
    • Ensure to collect the MSDS for Hazardous and Poisonous Chemicals from vendor and shall be available in the laboratory.
  • REFERENCES:

Not Applicable

  • ANNEXURES: 

Not Applicable

      ENCLOSURES: SOP Training Record.

  • DISTRIBUTION:
  • Controlled Copy No. 01  :          Head Quality Assurance
  • Controlled Copy No. 02  :         Head Quality Control
  • Master Copy                    :          Quality Assurance Department
  • ABBREVIATIONS:
No.:Number
SOP:Standard Operating Procedure
MSDS:Material Safety Data Sheet
QC:Quality Control
  • REVISION HISTORY:             

CHANGE HISTORY LOG

Revision No.Details of ChangesReason for ChangeEffective Date
00New SOPNot ApplicableTo Be Written Manual

1. Why is it important to store hazardous and poisonous chemicals in a locked cabinet with proper labeling?

Answer: Storing these chemicals securely prevents unauthorized access and accidental exposure, protecting both people and the environment. Clear labeling ensures everyone knows the potential hazards and can handle them appropriately.

2. What specific personal protective equipment (PPE) should be used when handling hazardous and poisonous chemicals?

Answer: The specific PPE depends on the chemical, but generally includes acid-proof gloves, safety goggles, and potentially a lab coat, face shield, or respirator. Refer to the Safety Data Sheet (SDS) for detailed recommendations.

3. Why is it important to use a fume hood when preparing solutions of hazardous chemicals?

Answer: Fume hoods provide ventilation to remove harmful fumes and vapors, protecting the user from inhaling dangerous substances.

4. What is the purpose of using a suction bulb while pipetting hazardous solutions?

Answer: A suction bulb prevents mouth pipetting, which can accidentally draw the solution into the user’s mouth, leading to ingestion and potential poisoning.

5. How should you handle spills of hazardous chemicals?

Answer: This typically involves containing the spill with absorbent materials, notifying appropriate personnel, and safely disposing of contaminated materials.

6. Why is it important to keep flammable liquids and solvents separate from flames and sparks?

Answer: Flammable substances can easily ignite, causing fires and explosions. Keeping them away from heat sources minimizes the risk of accidents.

7. What information does a Material Safety Data Sheet (MSDS) provide about hazardous chemicals?

Answer: The MSDS contains vital information about the chemical’s physical and health hazards, safe handling procedures, spill response, and first-aid measures. Having readily available MSDSs is crucial for ensuring laboratory safety.

Bonus Question:

8. What additional safety measures should be considered when working with hazardous chemicals?

Answer: Depending on the specific chemicals and procedures, additional measures could include:

  • Working with a partner for accountability and emergency assistance.
  • Being aware of emergency evacuation procedures.
  • Washing hands thoroughly after handling chemicals.
  • Properly disposing of waste chemicals and contaminated materials.
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